What is the reason why the bottle cap detector is favored by beverage and pharmaceutical manufacturers

December 08, 2022

Defect detection is an important link to ensure the quality of bottle cap production. For well-known brands, product details are the focus of attention. The selection of full-automatic bottle cap detection machine based on visual technology to screen good products on the appearance of bottle caps has become the first choice of many large-scale production enterprises.

The product quality control of many beverage, pharmaceutical, daily chemical and other manufacturing enterprises can not keep up. If the products are returned in the sampling inspection, it will not only seriously affect the brand image, but also cause the termination of cooperation, resulting in huge economic losses. At this time, it is particularly important to improve the quality management system. The accuracy of machine vision inspection method is far higher than that of human eyes. At the same time, it can eliminate the false test and missed test caused by the objective factors or subjective bad emotions of the inspectors, so the reliability is higher. Therefore, it will be an inevitable trend in the future to replace human eye detection with machine vision detection.

The product category recognition system of visual inspection machine is based on computer vision and pattern recognition theory. By acquiring product images, processing and analyzing the images, it extracts the feature parameters that reflect the morphological structure of product varieties, and then uses the feature parameters to match the corresponding products, thus realizing the visual recognition of product appearance defects.

The bottle cap defect detection system mainly detects the deformation, lack of material, flash, burr, black spot dirt, etc., which can realize the top, bottom, inner side, etc. Compared with the traditional manual vision detection, the machine vision detection has high accuracy, efficiency and continuity. It is equipped with a high-speed capping machine, and the maximum detection speed can reach 3000 pieces per minute. It can analyze and count the production records, and generate a detection report, Help the front end optimize the production process.

Although the value of the bottle cap detector is not cheap, it can bring about a significant increase in production efficiency, reduce labor costs, and improve the brand image. The cost can be recovered within two years. It is also beneficial to improve the automation and intelligent level of production, and will also become the most important solution for more enterprises to achieve automatic product appearance detection.

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Contal AS

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Mr. Simon Feng

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+8613063807111