Will visual inspection replace manual inspection
December 28, 2022
As artificial intelligence is increasingly approaching daily production and life, visual inspection machine, as an ai intelligent device in the product inspection field, is also used by more and more industry enterprises, and its efficient inspection quality is increasingly favored by manufacturers. So will visual inspection machine really replace manual work?
For example, the machine vision inspection machine of Yuzhen Technology usually uses a single camera or multiple cameras to automatically check and analyze the defects in the product appearance, and then use the data obtained to control the process or production activities. For example, in a typical application of an assembly line, after an operation is performed on a component, a camera is triggered to capture and process an image. The camera can be programmed to check the position, color, size or shape of the target object. According to the standard, good products can be screened and bad products can be eliminated.
Many industries begin to use Yuzhen's automated machine vision more and more than manual inspectors, because it is more suitable for repetitive inspection tasks, faster and more objective, and can work continuously for 24 hours, perfectly replacing the shortcomings of manual inspection. Yuzhen's machine vision system can detect up to 36000 products per hour, And provide more consistent and reliable test results than manual inspectors.
By reducing defects and increasing output, machine vision systems help manufacturers track products, components and improve compliance, thereby saving costs and improving profitability.
Machine vision inspection technology has broad prospects. It can be predicted that with the maturity and development of machine vision technology, machine vision inspection technology will play an increasingly important and irreplaceable role in modern and future manufacturing enterprises.
Advantages of machine vision inspection system:
1. Higher efficiency: manual detection is inefficient; The machine vision inspection speed is fast, hundreds or even thousands of yuan per minute, and it can work continuously for 24 hours.
2. Higher accuracy: human vision is limited by itself, but also affected by subjective emotions, physical energy, etc., and accuracy cannot be guaranteed. As long as there is no difference in parameter settings, multiple machines with the same configuration can ensure the same accuracy;
3. Lower cost: Machine detection is more effective than manual detection, thus replacing the high labor cost. In the long run, the cost of machine vision detection is far lower than that of manual detection, and it is more efficient.
4. Fast information integration and digital management: machine vision inspection can measure multiple technical parameters at one time through multi station measurement method, measure data and generate reports after measurement, without manually adding one by one;
5. Cooperate with AI deep learning algorithm, the longer it is used, the stronger the machine learning ability and the more accumulated data will be, so as to handle various complex detection items;
6. It is applicable to various industries and mines: the machine can work in harsh, complex and dangerous environments, and can also well complete the detection work in situations where human vision is difficult to meet the needs;
7. It will not cause contact damage to the product: machine vision does not need to contact the workpiece in the process of detecting the workpiece, and it will not cause contact damage to the product;
8. More objective and stable: In the process of manual testing, the test results will be affected by personal standards, emotions, energy and other factors. The machine strictly follows the set procedures, and its accuracy is far better than that of manual work;
9. Avoid secondary pollution: workpieces polluted by uncertain pollution sources caused by manual operation sometimes;
10. Simple maintenance: low technical requirements for operators, long service life, etc.
In view of the fact that the visual inspection machine is far superior to the artificial detection efficiency in product detection, and the support of the Industrial 4.0 concept and national policies for artificial intelligence, it will also be an inevitable trend to replace the artificial, but this will also be a long-term transition. Yuzhen Technology will work with the upstream and downstream of the industry to demonstrate the bright prospects of visual inspection automation.
